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CNC Coil Winding Machine


Arash

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Arash,

   That looks fantastic. It is really coming together.

If you don't mind me asking. What method do you plan on using for wire tension.....weight /regulated cylinder/felt drag system?

I am really looking forward to seeing it finished.

Please keep the pics coming.

 

George,

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On 6/15/2017 at 1:58 PM, Woofers and Tweeters said:

Nice job on the wire winder.

To share with you what I do, when I can, to make a motor mount. 

1) I try to not hang in, and if I have to, I hang the mounting plate low enough to still put the motor on top of the plate

2) I make a hinge mount so that I only have to worry about belt alignment one time, belt maintenance is simplified 

 

IMG_2355 %28600 x 450%29.jpg

 

thanks for the tips about mounting motors

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15 hours ago, oldred said:

Arash,

   That looks fantastic. It is really coming together.

If you don't mind me asking. What method do you plan on using for wire tension.....weight /regulated cylinder/felt drag system?

I am really looking forward to seeing it finished.

Please keep the pics coming.

 

George,

 

George,

Thanks for your energetic reply. sure I'll let you guys know how it will turn out at last

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we machined another aluminum part for the stepper motor:

 

IMG_3253.thumb.JPG.81817e6f5d5be02739de994521bfeb90.JPGIMG_3255.thumb.JPG.71b58ecfb063f7db0394893603125f7b.JPG

 

 

we also bought encoder and the stepper motor for ballscrew:

IMG_3236.thumb.JPG.cd119f20559a503534b2223272411f41.JPGIMG_3238.thumb.JPG.68c7a17c73b03b1b354bc324dbbfa12e.JPGIMG_3239.thumb.JPG.0a6cabd7ae9cf2fb3811b6ee073f67fa.JPGIMG_3240.thumb.JPG.3d02b55773914ccaef9a469215f9f5b0.JPG

 

 

next coming days we are gonna test the machine. we are a little anxious if using an electro motor is a good idea fundamentally. we will test. we may change the plan a little bit and use a huge servo-motor as the main spindle motor. it depends all on the electro-motor and if we can control it's start and stop. I think the electro-motor is fine as almost all other machines all over the world use electro-motor not servo-motors! one way or the other we're gonna find out soon.

 

Oh! by the way I wanted to share some pictures of liquid ring vacuum pump a knit friend of mine developed here with full circulated system. It works 24-7-365 with almost no maintenance costs. 200Cubic meters/hour (~118CFM).

 

IMG_3244.thumb.JPG.3199989d3612e1c317bdb37f6b8e0eba.JPGIMG_3251.thumb.JPG.0a30f01dd81ba5f845dc2192b8c9b231.JPGIMG_3248.thumb.JPG.589df28e1eded23d52a3d11fb0fa9b3b.JPGIMG_3245.thumb.JPG.851313363df1cf1a721ad71f151aa688.JPGIMG_3249.thumb.JPG.aa79b1ae39cced0e5fde62ac7f0e7d22.JPGIMG_3247.thumb.JPG.b78c6636575c5c815e745c22135b2231.JPGIMG_3252.thumb.JPG.1c64ee90b698b5da446c1177beb1e756.JPGIMG_3246.thumb.JPG.30c1e21134bf69f3d6326f0b9fd75a67.JPG

 

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  • 2 months later...

Hey guys. I almost forgot to post the result here. the machine was completed a few months ago. it's doing what it was designed to do. take a look at video below. the bobbin was deformed due to countless of tests but I have no other video in my cellphone rightnow. I'll upload a better and longer clip of machine in action within a week. In the video below you see AWG#10 copper wire (2.5mm ) and we have tested wires as thick as AWG#5 4.6mm with no problem though we may never build inductors with AWG#5 wire! it's crazy :D

 

 

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