Dear Gentlemen:
I asked, George Cardas to weigh-in on the question of soldered or crimped connection, which is the best? The following is his reply.
Well Walt, I would say that most crimped connections are better than most
Soldered connections however the best connections are soldered connections --
the problem is that there is only one type of solder connection that is truly a
joint most are as the word stated a connection. Most solders such as the most
popular 60/40 are a slurred mixture of tin and lead in making the joint the
tin-lead mixture is melted but as it solidifies it does so one metal at a time,
so it goes into a slurry state and one metal is liquid and the other is solid
very small particles sort of like wet cement. next the other metal solidifies
and what you are left with is a, million little connections. This type of
Connection is not particularly, good and not permanent. When the phone company
that had to survive with this type of solders on their main frames every joint
had to be, reheated once a year to insure reliability and even at that, the,
"cold joint" was a regular thing. Bad and noisy joints were the main cause of
failure in early printed circuit boards and electronic equipment until some time
in the mid sixties or, early seventies someone figured out that eutectic joints
were perfectly reliable and I do mean perfectly. BY the mid seventies or early
eighties most electronic equipment was being soldered with eutectic solder
(63/37) and the reliability of printed circuit boards went up about 1000% and
solid-state gear began to sound almost tolerable -- Today all printed circuit
Boards use 63/37 eutectic solder. Eutectic solder is a very special mixture. The
melting point of a eutectic solder is LOWER that ANY of its component parts so
there is no slurry state in these solders, they solidify as one piece and make a
true solder joint not a connection. Now -- provided that the parts being
soldered are made of a metal that is incorporated in the solder (tin plate in the
case of the printed circuit boards and the leads on the components and the 63/37
tin/lead eutectic solder used the solder baths) you will have a perfect joint.
These joints are easy to see. Most solders are very shiny when molten and get a
haze on the surface as they solidify, eutectic joints are shiny all the way to
the metal being soldered if the metal being soldered is of the same parent group
as any of the components parts of the solder. The connectors I use are basically
silver with a rhodium flash and the only wires used in high-end audio are copper
and silver so I developed a tin-lead-silver-copper eutectic or QUADEUTECTIC
solder. I have NEVER had or heard of a single failure of one of these joints
this solder is now used in the vast majority of all cable and equipment in the
high-end. Properly done Quadeutectic joints provide the best sound lowest noise
and contact resistance with absolute reliability.
cheers
George