Okay, my project isn't on the same scale as many of you (can you hear the awe in my voice), but I'm quite happy with the results. I'll get photos up as soon as I figure out how, but in summary, I've rebuilt some ProMedia Ultra 2.0 speakers into wooden cabinets with slight less "boomy" characteristics. Here are the steps...
Step 1: Buy a pair of clearance ProMedia Ultra 2.0 speakers for $50
Step 2: Reverse engineer the cabinet dimension and speaker specs - involves lots of guessing
Step 3: Design a similar sized cabinet with a front firing slotted port set at around 100Hz (versus the factory stock 120-130 best as I can figure).
Step 4: Try to remember everything you can about wood working from high school shop class
Step 5: Buy some 1/2 inch MDF, glue, contact cement, oak veneer and stain - maybe another $50
Step 6: Remove the drivers from the clearance speakers and hacksaw the tweeter horns from the plastic case
Step 7: Cut the MDF, sand, glue, sand again, drill, sand some more {insert luck, magic, some swearing and sweat here}
Step 8: Test assemble the drivers in the rough cabinets (I used the existing cross overs)
Step 9: Listen, tune port with acoustic fill, listen some more, get impatient to finish
Step 10: Veneer, sand, stain, sand, stain again
Step 11: Finish wiring, assemble, hook up to stereo
Step 12: Put on "Paradigm Shift" from Liquid Tension Experiment and impress spouse a little and kids a lot!
Thanks!
NeutronNed
PS: Thanks for the help with posting pictures and the html!