I'm going to be using the sub both for movies and for music... :-) And I know it's not an easy task, but it's fun... :-)
Still using the Monacor driver, I replaced the 6.5cm port with the 11cm (full length 19.5cm) conical yesterday and the bass is much more "hidden" now (less boomy). Just really low and tight (great for music)... ;-)
The box should be tuned to about 33 Hz now. I've checked using WinISD (though with a port diameter of 10.2 - 11cm isn't available), and 33-34Hz seems to be the best frequency (flatter curve), but I get - 3dB @ 41Hz... Isn't that way to early for a driver with a Fs of 23Hz...?
Vent Mach should be around 0,10 with the big port compared to 0,24 with the original one which is probably why it sounds much more clean now...?
When building the new sub (with the Klipsch driver) I was planning to build it with the same dimensions as the KSW-15 using the conical 11cm port, and if it doesn't sound the way I want it to sound I'll try to decrease the length of the port... If it gets to short it's not very expensive to replace... ;-)
Would You recommend me to build a larger enclosure for the Klipsch than the KSW-15 (using either the 6.5 cm adjustable port or the conical 11 cm port)...?