I know this forum is not necessarily about car audio, but I wanted to post a question here in hopes that some of the knowledgeable people could give me some advice. Im an electrical engineer at Cornell University, and have installed the audio system in my car. I am using a pioneer head unit which drives boston acoustic 5 inch-ers in the front, and pioneer 6 by 9s in the back. My head unit has 3 sets of preouts, a front, a rear, and a sub output (200hz, I believe). I am using the head unit to feed a signal to a full range Rockford fosgate 100x2 (into 4 ohm) amp. The RF amp drives a pioneer 12 sub in a sealed oak enclosure that I made for it. My problem is that I am picking up a whine (alternator, I think) in the signal line from the head unit to the amp in the rear of the car (Isuzu Rodeo). Heres the list of scenarios that I have worked through to try to fix the problem:
$$ First off, everything works pristinely when the car is not on, and is just in accessory mode. No alternator running to make noise.
$$ The whine varies with engine speed. I think this narrows the whine to alternator, not ignition noise or anything like that.
$$ For a power wire, I am using unshielded 6 gauge braided copper. I run the wire the length of the car, from the battery, through the fire wall, to the back to the amp. I know this is one of the causes of the problem, as the long straight wire essentially acts like a giant antenna, picking up electromagnetic signals from various components in the car (ie. the alternator)
$$ For the line level rca cable, I have used both shielded and unshielded cable. More is outlined on this below
$$ First thing I did was hook the amp up to a 10amp car battery charger from the wall to try to isolate the faulty component. There is, of course, inherent fault in this practice, as the relative ground of the car (which is not really a true ground) and that of the wall socket are different. Thus, the ground of rca cable is at a different ground than that of the amp, and a ground loop is created in the rca cable. Accordingly, when I hooked it all up like this, the whine was still there.
$$ I tried shortening the power wire by moving the amp and speaker to the front of the car and using the same gauge for the wires, connected it with a piece 3 or 4 feet long. The rca cable ran basically out the car through the passenger door to the amp. The whine persists.
$$ I moved the amp back to the back of the car, and used a larger wire for the ground wire. Of course, resistance is inversely proportional to cross sectional area. I did this to lower the resistance of the ground between the amp and the battery to make the level closer. It helps a little, but not enough.
$$ I unbolted one of the bolts in the back of car, which gave me access to the undercarriage of the car from the inside. I crawled under there, and found a piece of metal that was attached to the frame, what looked like ran the length of the car. I ground it clean with a dremel tool, and ran the ground through the chassis underneath the car. After it was done, I had shortened the ground wire to 18 inches in length. It was better than before, but still a lot of whine.
$$ Finally, in a last ditch effort, I went to Radio Shack and picked up a 10 amp noise filter. This did absolutely nothing.
$$ I decided to move to the rca line, since I seemed to get as far as I could with the power line. There was absolutely no difference in shielded and unshielded cable.
$$ Like I did with the power line, I rearranged the routing of the wire, to no avail. I tried all the preouts on the head unit, all with the same results. The only thing that I found to help was to attach the outside (ground) of the rca cable to the same ground attached to the amp. Thats the best that I could get it.
So that covers the things I have tried. Obviously, there is a ground loop in the system somewhere, and I cannot work it out. I know that there are a handful of companies that make rca level noise suppressors, but I am skeptical of them. I love the sound of the system with just accessories on. If anyone has any idea on what I could do to work out the whine, let me know. I might have already tried it, because I know I am forgetting something here, but I could really use any help I can get. I am really stumped. Thanks for your time!
Brandon Richter