Sorry to say I rarely come on the forum, but did today because of frustration with one of my OLD subwoofers. I have two sw10s running off of the "preamp out" section of my amp, one for each channel to supplement my set of Quartets (yes some of us have Chorus and Forte's little brother.) One of the subs I bought new (works fine) the other, bought used, performed OK when I got it, although it seemed a little down on volume production compared to "mine".
THEN THE SAME THING THAT THE OP DESCRIBED started to happen. Exactactly. Six to ??? minutes in, nasty crackly. I've been around stereo stuff and guitar amps most of my life, and just assumed I had a "blown speaker", oddly, because I had never had one be "blown". After telling myself the music was just to bassy, and needed to be turned down, I just couldn't listen anymore. Each time I thought it had gone away, but faithfully, after warmup, there was that nasty crackling again.
I took the driver out and packed it up to a guy I think I read about on this form, Nevisonics. He emailed me saying that there was absolutely nothing wrong with it!! What a bummer, I wasted $$$ on his time and shipping both ways!! I find I started listening to my system less and less (partly as I was getting more back into playing live music and practicing time soaked up what had been listening time). I started looking on Ebay, saw several units, and even an amp, but shipping made them cost prohibitive, and, who could say if that unit might not have the same issue. Pooooh, I love my twin, stereo, highly musical subs, both sonically and cosmetically. Then a guy was selling one without the amp, saying it would be perfect for driving with some other amp. DUUUUUuuuuuuuHHHHhhhhh--Gees, I have two older integrated amps sitting around, hooked everything up today, It has a GrE so I can zero all frequencies except the last two levels or so. I'll test it out tomorrow when wife is out of the house.
But, like the OP, I came on here wondering--does no one rebuild them?? I would think this issue would have surfaced many times and the cause found, and someone like the Mr. Crites I read about here with a fix---- send it in , bing, get the amp back. Nothing in that way of advice seemed to be offered the OP. Someone must know.
Anyway, I don't have the drawings, and wouldn't know what to do if I did. I can't solder for #@%$#@. Guitars, saxes, cars, I know it all, but not my stereo stuff. But here's a thought for the OP and others, if this is happening to an SW12 AND an SW10, it must be because of something they have in COMMON!! No?