Yeah, I'm experimenting with this stuff in a manual sort of way by physically aligning components by calibrated eyeball and help from a laser level.
Cornwalls on their side, with a 2" Eminence mounted to a Selenium bi-radial sitting on top, centered. The tweeter is a B&C DEC120 with that crazy FaitalPRO elliptical (it's the 80x70) on a speaker stand, a piece of 2x4 and lots of speaker gasket tape. I use the Cornwall crossover and the unbridged woofer posts to connect a 100W class D.
All of you guys with the nice custom crossovers please cover your eyes because you're not going to like this part: I was anxious to hear the new stuff, and not having the ability to build a crossover, I bought a Dayton 800/5.2K 3-way. So the new top end is connected to that and my 6 watt tube amp. Ghetto setup for sure, but hey - I'm single. So yes, the flying tweeter is up in the air to clear the mid horn which, when physically aligned with the woofer hangs off the front of the Cornwall by quite a bit. I get to play with toe in for each speaker. I have a bag of Mills 1 percent resistors to pad the mid and tweet down to the woofer sensitivity, but to be honest these horns sound incredible at their stock output levels (mid is 110db, tweet 106), seems to smooth out some of the direct radiated bass.
I'm amazed at your ability to analyse and "debug" your FLACs. I've always had Ardour installed as I'd need it at some point (got lots of vinyl). but your step by step allowed me to play with this stuff. What amazed me was just how poorly mastered some of my music is. Well no wonder it sound like a$$, it's a complete solid bar from top to bottom. I see you are remastering some of your stuff track by track. Have you automated this process as it seems to be quite time consuming to figure what is required to re-equalize. I ended up making a "house curve" that puts stuff where I like it. Hat's off to you, as one can make something that sounds terrible and make it passable. I can hear the DR improvements on well mastered rips. Just gonna have to retire to get the time.
I tried all of the multi-channel audio and video stuff but it's just not my bag. Two channel large format horns for me!