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Lets build a cornwall clone


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This is the schematic for the B-1 network we will be using.

We will make minor modifications to a type E network and convert it to type B-1.

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Here are all the players.

In the middle is elmers wood glue, use don all the butt joints.

On the right is gorilla glue. This will be use on all the cabnet bracing. this stuff expands at an amazing rate.

On the left is stainable glue. We will use this if we find any gaps that may need filling. So far, it looks like we won't be using the stainable glue.

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Clamps in temp position. They will be rotated 90 drgrees once all the clamps get installed.

This prevents the sides from falling as you try to assemble.

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While cab "b" sets, we will cut all the bracing on the table saw. the table saw is rigged for speed when it comes to smaller parts.

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We have some special attachments that will allow multiple cuts with one swing of the slider. This is the sliding attachment in the starting position.

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This is the sliding table in the forward postion. The way this works is that all the pieces get clamped to the sliding table. the sliding table moves thru the cut. the wood does not have to move as it is locked down. All the pieces are exactly the same size. the sliding table has a tolerance of 1/64th of an inch.

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Spacer set for the rear. This is the thickness of the rear acess panel.

BTW, take a look at the corner joint. The gorilla glue has expanded about 1 inch in all directions. Any excess that is in the way can be trimmed with a razor knife. This stuff looks alot like the expanding foam used for wall insulation.

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