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How I modded my Cornwalls


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Here's what I've done to my 1977 Klipsch Cornwalls. Click here for pictures.



  1. Rebuilt the tweeters myself with diaphragms from Bob Crites.
  2. Wrapped the squakers and woofer cages with rope caulk.
  3. Removed the terminals (the wire travels straight from the amp to the crossover) and replaced all wiring with DNM Reson.
  4. Installed crossovers rebuilt by Bob Crites.

What this got me: pure magic and much more music. Speakers that play any kind of music well, get out of the way, and will last forever. They sound great with whatever amp I power them with: Dynaco ST70, McIntosh MC2505, or McIntosh MC30s. I listen to music and movies with them, with SACD, CD, DVD-A, and vinyl. It's all good!



Probably the best improvement came with he fresh crossovers -- the speakers produce much more bass, and bass that's tighter than I ever imagined. (Here's a public tip of the hat to Bob Crites for a fine job on the crossovers.)



I currently have the speakers sitting on corrugated cardboard, which has tightened the bass a hair, too, as my listening room has a parquet floor. There have been no other mods.



Other than a slight tear in one of the woofer centers, I can't imagine doing anything else to these beauties.

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I used to think that caulking the woofer frame was a bit too far to go, but I'm beginning to embrace the concept.

Looks like a nice job all the way around!

Also liked the pic presentation.

Keep up the good work and welcome aboard!

DM2.gif

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On 6/2/2005 6:07:50 PM D-MAN wrote:

I used to think that caulking the woofer frame was a bit too far to go, but I'm beginning to embrace the concept.

DM
2.gif

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I'd really like to hear more about this, what are the benifits, what are the theories behind doing this?

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Some questions:

How much caulk did it take to do that the way that you have? Are there layers of caulk on the horn or just one layer with some overlaps?

Did you make all of the changes at once or one at a time so you know how much each item changed the sound?

What is DNM Reson?

Thanks. I have a pair of Corns that I want to play with/improve.

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CABLING:

Throughout my system I use DNM copper solid-core cables made by Denis N. Morecroft's company, DNM Design. DNM's cables and components have received some good press lately, from Art Dudley in particular. They're giant killers, IMO, and are perfect for Klipsch speakers and tube amps. Not crazy expensive, either. A lot of people rave about pure silver cabling with tubes and high-efficiency speakers, but I find them a bit bright and fatiguing. I just love solid-core copper, and Morecroft is someone I really respect. He really thinks outside of the audiophool box.



If you're really interested in DNM, contact Concert Sound in San Antonio (the sole distributor of DNM in the US, I believe) and tell them I sent you. It's a good shop and they're friends of mine. They're the ones who convinced me that wiring straight to the crossovers and replacing all the internal wiring with DNM Reson was a good idea, and they were right. (And no, I'm not making any money off of this. I just wish more people knew about DNM.)



CAULKING:

It's funny you guys are asking about caulk -- I learned about the whole caulking trick from this forum (do a search on "rope caulk," you'll find several discussions).



I used about $20 worth of caulk, I think. The whole job took about an hour. I used two layers of caulk on the squakers, and one layer on the woofers (though there's a little bit of overlap here and there). I winged it, really, but it didn't hurt and helped in a number of ways.



The caulk tightened the woofer a little bit, but it really added focus to the squawkers. That, combined with rebuilt tweeters, really enabled the Cornwalls to radiate the upper-frequency energy they're capable of. And if you don't like the caulk, you just pull it off.



THE BENEFITS:

I made all the changes in stages, so I could gauge which worked the best. Here's a list in order of best improvements, but they're not in the order I did performed them:



  1. Rebuilt crossovers. They provided more bass energy and tighter bass, which means better soundstaging and imaging, and faster sound.
  2. Rebuilt tweeters and caulked squawkers. More upper frequency energy and tighter midrange made the speakers more alive, made more of the human come out of the recording.



    It was after numbers 1 and 2 that I really realized that I didn't need to spend $4000 to get the sound I wanted. My Cornwalls are now 95% as good as the Rethm Thirds I babysat for a while.


  3. The caulk on the woofers added a little focus to the bass, just enough to be noticeable but not huge.

BTW, the credit for the presentation goes to Adobe Photoshop, not me. I just fed the program a few digital photos and ran the create Web gallery plugin. Nothing to it.

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On 6/3/2005 8:34:50 AM efhjr wrote:

CAULKING:

It's funny you guys are asking about caulk -- I learned about the whole caulking trick from this forum (do a search on "rope caulk," you'll find several discussions).

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True, but this is the first I've seen of anyone cauling their woofer.

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On 6/2/2005 10:28:49 PM m00n wrote:

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On 6/2/2005 6:07:50 PM D-MAN wrote:

I used to think that caulking the woofer frame was a bit too far to go, but I'm beginning to embrace the concept.

DM
2.gif

----------------

I'd really like to hear more about this, what are the benifits, what are the theories behind doing this?

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Moon, this mod is particular to the modern K33E which uses a VERY thin stamped steel frame. The frame used is of a "lesser quality" than one might reasonably expect on a commercial woofer, clearly a cost-cutting decision. It is therefore assumed that it is subject to vibration more than others, and any vibration that is transfered to the frame is "lost". It can also reflect vibration back through the cone, so the less it vibrates, the better.

Adding a stiffening application will reduce the transfer of vibration, and render an expectedly "cleaner" bass response.

I have not done this mod myself, but I can see why someone would want to do it.

DM2.gif

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Short of altering the ports, I have performed all known Cornwall mods(and then some). IMHO,dampening the woofer basket, dampening the tweeter,and replacing the Xover wiring were the three things that resulted in the least improvement. If any.

Upgraded crossover, bracing the back and sides, and dampening the K-600 were great improvements.

two-cent Terry

EDIT: the woofer basket thing sounds reasonable, I just couldn't hear a difference

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