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Taking Cornwall 2's Apart, Any Tricks


Pete H

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I want to remove the backs on a pair of C 2's I have that I will be making some modifications to. As you know, the backs are glued and I would like to try and get them off without destroying them as I would like to use them when the mods are done. I don't think I can get enough heat to the glue, based on how they are put together to get it released, so I figured I would put this out there and see if there's any tricks that anyone else has used in this situation.

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I should have stated that they are plywood and not particle board. I've already taken all the drivers and crossover out and I'm going to be replacing the stock mid horn and driver with a wood tractrix and atlas driver, and at the same time adding to the structure of the cabinet to stiffin it up and add damping material to the inside. I had posted some pics in a diferent thread and I'll put one on here, but I was shocked to find that these cabinets were constructed without any damping material from Klipsch and have a 2x4 brace that runs from the motor board to the rear panel. Don't get me wrong on this, the damping wasn't removed by a prior owner, the inside of the cabinet is clean and has no signs of anything ever being attached to the panels and the 2x4 looks like the same glue, that the cabinet was constructed with.

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Someone in Hope would know for sure, but I would guess that the back is set into a groove or has a tongue. The cabinets weren't meant to come back apart once they got put together.

Bruce

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Someone in Hope would know for sure, but I would guess that the back is set into a groove or has a tongue. The cabinets weren't meant to come back apart once they got put together.

Bruce

Hey Bruce, I actually thought about calling them, not to understand how the cabinet was put together, but to find out specifically what kind of glue was used in order to help determine what would be the best method to get it to release. As I was driving home today I had a thought that I will try to get them to come off in tact, here's the theory...........I will apply electrical heat tape to the outside back of the cabinet in order to warm up the wood and glue consistently around the outer edge of the back. At the same time I will set up 2 small hydraulic jacks inside the cabinet using 2x material to disperse the pressure evenly on the joints and use a heat gun on the inside to concentrate the heat to the areas that show weakness. I believe that this will provide the greatest opportunity for removal of the backs, without causing damage. Just a theory, but I'm going to try it and see. I will report the details, but I believe this will work.
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Man, I would NOT do this to those cabinets. They are not manufactured to ever have the backs removed. Just not a good idea at all. Trust me when I say I have done some pretty scary things to some stock Klipsch cabinets and this thought would never even enter my mind. For what that is worth of course.

Also, as far as the jack deal is concerned. I think you stand a better chance of cracking/breaking the baffle then you do pushing the backs out/off. That back panel has alot more rigidity and structural integrity than the baffles do. Just sayin'.

Why exactly can't you do what you want without removing the backs?

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I will apply electrical heat tape to the outside back of the cabinet in order to warm up the wood and glue consistently around the outer edge of the back. At the same time I will set up 2 small hydraulic jacks inside the cabinet using 2x material to disperse the pressure evenly on the joints and use a heat gun on the inside to concentrate the heat to the areas that show weakness. I believe that this will provide the greatest opportunity for removal of the backs, without causing damage. Just a theory, but I'm going to try it and see. I will report the details, but I believe this will work.

Make sure you set up video of this before you start, I want to see this from start to finish...

James

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Make sure you set up video of this before you start, I want to see this from start to finish...

James

I will try with the video, but pictures at the least. Everyone seems to be worried about this, but in the end if it breaks something, it's really no big deal, I'll just build a new piece, but I want to reinforce the cabinet and modify the midhorn and one way or another, these will have removable backs.
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Guest David H

I want to reinforce the cabinet and modify the midhorn and one way or another, these will have removable backs.

If you intend to have removable backs anyway, why not run a flush bit router along the inside wall and make all new backs for them Cornwalls. That would be simple and a clean install.

Dave

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I want to reinforce the cabinet and modify the midhorn and one way or another, these will have removable backs.

If you intend to have removable backs anyway, why not run a flush bit router along the inside wall and make all new backs for them Cornwalls. That would be simple and a clean install.

Dave

I would have done that, but even though I'm altering these C 2's, I ,for some reason, want to save the backs with the tags and use them intact, since I will be changing most everything else, I just want the original tags on them. And for everyone that was scared I was going to blow them apart trying this, I did a test this evening and tried the theory on the 2x4 brace that was heavily glued and fastened to the front and back of the cabinet, and I'm confident that the backs will be a breeze to get off using this method. I will probably do that on the first cabinet tomorrow night.

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