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Hybrid Trachorn


Guest David H

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May I ask how you made the plastic soft enough to bend. I was thinking of using hot water.

Gil,

I don't think hot water will work too well. It might, but I don't think you will get it hot enough to work.

I once used a heat gun (hair dryer might work), and just kept moving the flow of air over the acrylic until I could bend it.

Bruce

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The process is actually complex. I had to make a mold to bend the plexiglass over after I got it warm enough to become plyable.

For heating I started off using a heat gun but it takes too long and the heat is to concentrated, so I am now using a Farberware, it basically an electric barbeque. I heat the plexi until it starts to sag, then flip it a few time until it doesnt hold its shape well, the place it in the former til it cools and screw it in place.

post-24405-13819417568246_thumb.jpg

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Farberware electric BBQ. Make sure and pull the covering before heating, if you dont the covering may become permanent.

Assembly although basic is very time consuming. I have made numerous mistakes. But all well worth it, the horns sound fantastic.

post-24405-1381941757676_thumb.jpg

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It was slow when I used a heart gun, but doable. I had envisioned more of what you did, figuring you would have to pull it over a form of some kind. I was visualizing a side bender used for making guitar sides.... Hmmmm

Very cool, though, no matter what route you took.

Bruce

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GotHover,

Nice job!

Did you cut the two wood pieces while they were lying down flat or did you elevate them and use a bandsaw (each method was described in the Edgar article. I know that cutting them flat leaves a very small gap that can be filed out or just filled in with caulk.

I have a 4' x 8' piece of 1/2" bendable plywood wood that a friend was goiing to throw away. I grabbed it for just this purpose.

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GotHover,

Nice job!

Did you cut the two wood pieces while they were lying down flat or did you elevate them and use a bandsaw (each method was described in the Edgar article. I know that cutting them flat leaves a very small gap that can be filed out or just filled in with caulk.

I have a 4' x 8' piece of 1/2" bendable plywood wood that a friend was goiing to throw away. I grabbed it for just this purpose.

I made a half template and mirrored it on a full sheet, then cut flat. The gap can be solved using adhesive back longboard paper wrapped around a piece of pvc then sanded with the 2 pieced held in the jig. Takes a while to sand, but I dont have a band saw so it will have to do for now.
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